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Clemente Cleaning and Washing System

Rain & Ocean Cleaning Systems
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VC.WASHING
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Clemente Cleaning and Washing System | The Olive Centre – Complete Olive Washing Range

Efficient, hygienic, and sustainable olive washing solutions for every mill size.

The Clemente Cleaning and Washing System delivers a complete, high-performance solution for removing impurities from freshly harvested olives prior to processing.


From the compact Rain model for small mills to the high-capacity Ocean 4, each unit is engineered for efficiency, hygiene, and sustainability.
Every model features integrated decantation tanks, recycling filtration systems, and controlled water jets to ensure clean, contaminant-free olives — a vital step in producing premium-quality olive oil.
Built from AISI stainless steel, these machines guarantee long-term durability, easy maintenance, and compliance with modern food-grade safety standards.

Rain – Compact Olive Washing Machine

Entry-level unit designed for small mills, combining efficient washing and debris removal in one compact system.

The Rain Olive Washing Machine is the smallest unit in the Clemente range, offering a throughput of 3–4 tons per hour.
It includes a loading hopper, mud auger, vibrating grid for leaf removal, and a 1.4 m³ decantation tank with a built-in recycling system.
Perfect for small-scale olive oil producers focused on maintaining quality and hygiene.
 
Specification Rain Model
Model WASHER RAIN
Capacity (t/h) 3–4
Length (mm) 2450
Width (mm) 2000
Height (mm) 1700
Weight (kg) 800
Construction Material AISI Stainless Steel
Voltage 380 Vac
Frequency 50 Hz
Electrical Phase 3
Power (kW) 6
Decantation Tank 1.4 m³ with filtration and water recycling system

Ocean 1 – High-Efficiency Olive Washer (Small-Scale)

Compact yet powerful washing system for small to mid-size olive oil mills.

The Ocean 1 offers up to 8 tons/hour capacity, featuring a loading hopper, vibratory leaf separator, and mud-extraction auger for automatic debris removal.
Integrated with a 2.25 m³ decantation tank, it filters and recycles water to minimize consumption and environmental impact.
 
Specification Ocean 1 Model
Model WASHER 5TECHNIQUE
Capacity (t/h) 8
Length (mm) 4500
Width (mm) 1800
Height (mm) 2500
Weight (kg) 1200
Material AISI Stainless Steel
Voltage 380 Vac
Frequency 50 Hz
Electrical Phase 3
Power (kW) 6
Decantation Tank 2.25 m³ integrated tank with water recycling system

Ocean 2 – Mid-Capacity Olive Washing System

Versatile system for medium to large olive mills combining efficiency and automation.

The Ocean 2 model handles up to 7–8 tons/hour, equipped with a vibrating grid, mud auger, and three separate decantation tanks (5000–10,000 L each).
Its multi-tank configuration increases washing consistency and extends water life cycles, ideal for continuous mill operation.

Specification Ocean 2 Model
Model WASHER 5LV/SX
Capacity (t/h) 7–8
Length (mm) 4500
Width (mm) 1800
Height (mm) 2500
Weight (kg) 800
Material AISI Stainless Steel
Voltage 380 Vac
Frequency 50 Hz
Electrical Phase 3
Power (kW) 8
Decantation Tanks Three tanks – 5000 to 10,000 L each

Ocean 3 – Industrial Olive Washing System

High-capacity system for large production mills with superior cleaning and recycling efficiency.

The Ocean 3 can process up to 35 tons/hour, designed for industrial-scale operations.
It includes a 5 m³ decantation tank with advanced water filtration and recycling systems, offering maximum washing efficiency and environmental sustainability.
 
Specification Ocean 3 Model
Capacity (t/h) 35
Decantation Tank 5 m³ integrated tank with recycling system
Material AISI Stainless Steel
Voltage 380 Vac
Frequency 50 Hz
Electrical Phase 3

Ocean 4 – Industrial Twin Unit Washing System

Dual high-output washer for premium-grade olive oil production lines.

The Ocean 4 offers the same 35 tons/hour throughput as Ocean 3, but is designed for twin-line configurations or facilities requiring redundant washing capability.
Integrated 10,000 L decantation tanks provide greater water autonomy and reduced downtime between cleaning cycles.
 
Specification Ocean 4 Model
Capacity (t/h) 35
Decantation Tanks Three tanks – 10,000 L each
Material AISI Stainless Steel
Voltage 380 Vac
Frequency 50 Hz
Electrical Phase 3

Why Choose Clemente Cleaning and Washing Systems
  • Full range of models for every production scale — 3 to 35 tons/hour
  • Integrated decantation and recycling systems reduce water use and waste
  • AISI stainless-steel construction for hygiene and durability
  • Automatic debris separation and waterjet rinsing protect downstream machinery
  • Designed for continuous operation, safety, and easy cleaning
  • Fully compatible with Clemente’s olive oil extraction lines
Frequently Asked Questions

The Clemente Cleaning and Washing System plays a vital role in ensuring high-quality olive oil production by removing impurities such as leaves, soil, stones, and debris before the crushing stage. Clean olives prevent mechanical wear on processing equipment and reduce the risk of off-flavours or bitterness caused by contamination.

Each model in the range — from the compact Rain to the industrial Ocean 4 — features high-pressure water jets, vibrating grids, and integrated decantation tanks. These systems use recirculated and filtered water to ensure thorough cleaning while conserving resources. The result is a cleaner, more consistent olive feed that optimises both oil yield and flavour profile while protecting critical downstream machinery such as crushers and decanters.
The Rain and Ocean series are designed for different mill capacities and automation levels. Below is a comparison of the core specifications and applications for each model:
Model Capacity (t/h) Key Features Best For
Rain 3–4 Compact washer with 1.4 m³ decantation tank, mud auger, vibrating grid, and water recycling system. Small mills and boutique producers requiring efficient, hygienic cleaning in a compact unit.
Ocean 1 Up to 8 Integrated 2.25 m³ tank, automatic mud extraction, and vibrating leaf separator. Small to mid-sized mills seeking greater washing power and water recycling efficiency.
Ocean 2 7–8 Three decantation tanks (5,000–10,000 L each) for extended water life and multi-stage filtration. Medium to large mills requiring continuous operation and reduced maintenance frequency.
Ocean 3 35 Single 5 m³ decantation tank with advanced recycling system for industrial-scale washing. High-capacity industrial mills focused on efficiency, sustainability, and continuous production.
Ocean 4 35 (Dual System) Twin-line configuration with three 10,000 L tanks for redundancy and higher water autonomy. Industrial twin-line operations or mills requiring redundancy for uninterrupted production.

​Each system in the range shares Clemente’s stainless-steel construction, advanced water recycling, and compact design — but capacity, tank size, and automation vary depending on production scale.
Clemente washing systems feature integrated decantation and recycling tanks that continuously filter and reuse wash water, drastically reducing overall consumption. Sediment and impurities settle in the decantation tank while clean water is recirculated for reuse, maintaining hygiene without constant replacement.

Models such as the Ocean 2, 3, and 4 incorporate multi-stage filtration and large-capacity tanks (5,000–10,000 L) to extend the operational cycle before maintenance. This closed-loop design cuts water waste, lowers operational costs, and aligns with modern sustainability and environmental compliance standards — essential for mills aiming to reduce their ecological footprint while maintaining premium oil quality.
Yes — all Clemente washing and cleaning systems are fully compatible with existing olive oil reception and extraction lines. Each model can be configured to connect with conveyor belts, hoppers, leaf removers, weighing systems, or crushers, depending on the facility’s layout.

Their modular stainless-steel construction and standard power configuration (380 V, 3-phase, 50 Hz) make integration straightforward for both new installations and system upgrades. The design flexibility allows mills to streamline workflow from reception to crushing, enhancing efficiency, hygiene, and overall process continuity.

 
Key Features
  • Wide capacity range — from 3 tons/hour (Rain) up to 35 tons/hour (Ocean 4)
  • Integrated decantation and recycling systems minimise water use and environmental impact
  • Efficient mud-extraction auger removes stones, soil, and debris during the first wash phase
  • Vibrating leaf-separation system powered by an electric motor ensures smooth debris removal
  • High-pressure water jets perform final rinsing for maximum cleanliness
  • Multiple decantation tanks (up to 10,000 L each) in Ocean models increase water autonomy
  • AISI stainless-steel construction provides durability, hygiene, and easy maintenance
  • Automatic discharge augers for continuous operation without manual intervention
  • Compact design for easy integration into any mill layout
  • Safe operation features — including protective panels, movable doors, and emergency controls
  • Optional custom configurations available for specific mill capacities and layouts

A new innovation in Olive Oil Processing the THERMOSPEED

CLEMENTE Thermospeed - The Next Generation in Olive Oil Processing

During my visit to Italy in November 2016, I had the opportunity to see an exciting new innovation being tested under scientific trial by the University of Bari - the CLEMENTE Thermospeed. 


This breakthrough technology represents the future of olive oil processing, with developments set to redefine efficiency and production performance. The Thermospeed system has demonstrated the capability to accelerate the olive oil extraction process by up to 50%, marking a significant advancement in processing speed and throughput. 

At the core of the system is an innovative design that reduces malaxation time - the critical stage where the olive paste is gently mixed before separation. The Thermospeed achieves this by pumping the olive paste through a section surrounded by a temperature-controlled tube, which can either heat or cool the paste as needed. This process optimisation helps to enhance extraction efficiency while minimising oxidation, ultimately preserving the oil’s natural quality and nutritional value. 

Early trials have shown no negative effects on olive oil quality, and research is continuing over the next 12 months to further evaluate and refine the system’s performance. 

This remarkable innovation could soon be integrated into olive oil processing facilities worldwide, offering producers an efficient, sustainable, and scientifically proven step forward in extra-virgin olive oil production.

Global Olive Oil Prices Soar to Record Highs in 2023 Amid Spain’s Severe Drought Crisis

MARKET INSIGHT: GLOBAL OLIVE OIL ECONOMY 2023

Global Olive Oil Prices Soar to Record Highs in 2023 Amid Spain’s Severe Drought Crisis

Introduction

The global olive oil industry in 2023 has entered uncharted territory, experiencing an extraordinary surge in olive oil prices driven by a combination of climatic and economic forces. At the centre of this crisis lies Spain’s devastating drought, which has crippled the world’s largest olive oil producer. This severe shortage has led to a dramatic contraction in olive oil supply, triggering price escalation and a corresponding decline in consumer demand. The ripple effects are being felt worldwide, reshaping the balance between producers and consumers alike. Meanwhile, Australian olive oil producers find themselves in a rare position of advantage, benefitting from unprecedented market highs. This article explores the causes, consequences, historical trends, and economic signals surrounding this remarkable global olive oil price spike.


The Spanish Drought and Its Impact on Supply

The ongoing drought across Spain stands as the principal factor behind the current olive oil price surge. As one of the largest olive oil-producing nations globally, Spain’s drastically reduced harvest - caused by months of extreme heat and minimal rainfall - has sharply curtailed olive oil availability in both European and international markets. This has intensified supply shortages, compelling consumers to pay more for what has long been a staple Mediterranean product. The interplay of limited supply and escalating demand has magnified price volatility, reinforcing the classic supply-and-demand imbalance now driving global markets.

Decline in Consumer Demand

As prices have risen steeply, the shortage of olive oil has led to a noticeable decline in consumption, particularly in Spain, where demand has reportedly dropped by around 35%. Consumers are now scaling back their purchases, finding olive oil increasingly unaffordable compared to other cooking oils. The once-steady household consumption patterns are shifting as people seek alternatives or modify their cooking habits. This contraction in domestic demand not only highlights the growing accessibility gap for consumers but also underscores the broader economic strain caused by high inflation and food price increases.

Australian Olive Oil Producers Reap the Rewards

Amid the turmoil, Australian olive oil producers are experiencing a windfall. Thanks to limited global supply, Australian growers are commanding record prices exceeding AUD $8 per litre, marking the highest levels ever recorded in the nation’s olive oil industry. This lucrative period presents a rare opportunity for Australian exporters, with demand from Europe - including Spain itself - now turning toward Australian supplies. For producers Down Under, this unique reversal of roles underscores how regional climate resilience and diversified production can translate into significant financial gains when global shortages arise.

Historical Context: How the Market Reached 2023

The olive oil market’s volatility is not a new phenomenon. Previous spikes occurred in 1996, 2006, and 2015, each triggered by weather-related supply constraints. Yet, the 2023 price explosion stands out as the most dramatic in recorded history -over 40% higher than any previous price peak, and roughly double the magnitude of earlier surges. This extreme escalation reflects not just climatic hardship but a clear pricing bubble forming within the market, echoing the cyclical nature of commodity pricing.

Cyclical Trends and Economic Correlations

The olive oil sector has long followed cyclical pricing patterns, typically alternating between low and high price phases roughly every decade. The current surge aligns almost perfectly with the predicted start of another 10-year cycle, occurring just three years into its anticipated timeline. Furthermore, a notable correlation has been identified between the Australian Food Inflation Index and the Global Olive Oil Price Index as reported by the International Monetary Fund (IMF). This connection illustrates the deep interdependence between food commodity pricing and global economic conditions.

While the IMF’s benchmark prices are denominated in USD, for the purposes of this analysis they have been converted to AUD to track the trend relative to Australian markets. These benchmark indicators -based on the world’s largest olive oil exporters -serve as a reliable gauge of overall market direction, confirming how global shortages and inflationary pressures move in tandem.

   Global olive oil prices show a recurring 10-year cycle, driven by droughts, crop shortages, and rising production costs

Technical Indicators: Signals of an Overbought Market

From a technical analysis perspective, the Relative Strength Indicator (RSI) is often used to measure price momentum and potential overextension in markets. On recent olive oil price charts, the RSI (represented in purple) indicates that prices have once again entered overbought territory - a level seen during previous speculative phases. Historically, such readings have preceded market corrections or reversals, suggesting that the current surge may not be sustainable in the long term.

Analysts caution that as the European olive harvest begins in September and October 2023, an influx of new oil supplies could help ease prices, though the timing and extent of this correction remain uncertain. Until then, speculative trading and limited inventory continue to support inflated market values.

Conclusion

The record-breaking olive oil prices of 2023, primarily triggered by Spain’s drought-induced production collapse, mark a turning point for the global olive oil economy. With consumer demand declining under the pressure of soaring prices and Australian producers thriving amid the scarcity, the industry is experiencing a dramatic rebalancing. Historical precedents, cyclical trends, and market indicators all point toward a complex, transitional period defined by volatility and uncertainty.

As the world’s producers, traders, and consumers adapt to these new market dynamics, one truth remains clear: olive oil - celebrated for its taste, health benefits, and cultural significance - continues to be at the mercy of both climate change and economic cycles. Stakeholders across the value chain must remain alert, flexible, and forward-thinking as the olive oil market navigates this extraordinary phase of transformation.

Other Sources

Clemente Olive Oil Advanced Machinery and Installations

Clemente has been a pioneer in olive oil machinery design since 1963, creating reliable, high-performance systems for every stage of olive processing. From malaxing and cleaning to crushing, decanting, and pomace recovery, each installation is engineered for efficiency and quality.
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Esterification in Olive Oil Extraction and the Role of Processing Aids


PROCESSING AIDS AND THEIR EFFECT ON OIL CHEMISTRY

Esterification in Olive Oil Extraction and the Role of Processing Aids

Esterification is a natural chemical reaction where free fatty acids (FFA) combine with alcohols, typically glycerol, to form esters. This process reduces the measurable acidity of the oil. While esterification can occur in the olive paste during milling, it is usually a minor contributor to quality changes compared with factors such as fruit condition, malaxation parameters, and extraction efficiency.

Why Esterification Matters

  • Directly affects FFA values, a major criterion for Extra Virgin classification
  • Influences how certain processing aids appear to improve acidity
  • Helps understand why some additives must be used carefully to avoid unintended chemical changes
  • Provides insight into the relationship between pH, temperature, and enzymatic activity during malaxation
Esterification and Hydrolysis in Olive Oil Chemistry


This diagram illustrates the reversible reactions of esterification and hydrolysis, showing how free fatty acids and glycerol form triglycerides—and how they break down again under certain milling conditions.
Process Flow Diagram for Olive Oil Extraction






   


This diagram outlines the continuous olive oil extraction line: olives are crushed, malaxed, separated, clarified, and routed for bottling, while husk and wastewater are channelled to waste management systems.




High-Quality Talc Used in Olive Paste Processing











    Talcoil Micronised Mineral Talc by Mivico


When added to the paste, talc increases yield and improves malaxation and decanter performance.

How Processing Aids Interact with Esterification and Oil Chemistry

Processing aids act physically or chemically on the olive paste. Some enhance enzyme activity, others alter pH or moisture, and a few influence esterification indirectly. Below is a breakdown of the main aids used by professional olive processors and how each relates to esterification.

1. Calcium Carbonate

Calcium carbonate is the processing aid most associated with apparent esterification effects.

Influence on esterification

  • Raises the pH of the paste, shifting reaction conditions
  • Can promote mild esterification of free fatty acids, producing a lower measured FFA
  • May mask poor fruit quality because the reduction in FFA does not represent a true improvement in oil integrity
Operational considerations
  • Produces very green oils
  • Can alter flavour and oxidative parameters
  • Requires precise dosing due to its aggressive action
The Olive Centre can supply controlled dosing systems to ensure correct application in mills seeking maximum extractability.  See Talc Dispenser and Enzyme dosing units

2. Salt (Sodium Chloride)

Salt acts primarily on the physical structure of the paste rather than the oil chemistry.

Influence on esterification

  • Minimal direct effect
  • Does not change paste pH in a way that promotes esterification
  • The perceived improvements in acidity are due to better separation, not chemical modification
Operational benefits
  • Improves extractability
  • Helps produce greener oils
  • Increases centrifugal efficiency of the decanter
Salt can be metered via hopper dosing units or inline auger systems.

3. Talc (Magnesium Silicate)

Talc is inert and valued for its physical functionality.

Influence on esterification

  • No chemical interaction with oil or fatty acids
  • Does not modify FFA or promote esterification
  • Its benefits come entirely from improved paste structure and reduced emulsification
Operational benefits
  • Improves oil yield in high moisture or difficult pastes
  • Enhances malaxation and decanter performance
  • Works reliably across varieties and seasonal conditions
Available talc dosing equipment can be integrated with paste blenders, malaxers, and continuous milling lines.

4. Enzymes

Commercial enzyme blends can influence chemistry indirectly.

Influence on esterification

  • Break down cell walls, releasing bound lipids and sometimes alcohol groups
  • May create conditions where minor esterification occurs naturally
  • Effects are small compared with changes in extraction efficiency
Operational benefits
  • Higher extractability
  • Reduced malaxation time
  • Often improved phenolic release
Enzyme dosing and thermal control in malaxers improve consistency and performance.

5. Kaolin and Bentonite

These clay minerals are used more for paste modification or clarification.

Influence on esterification

  • No direct chemical effect
  • Do not reduce FFA or change oil acidity
  • Their performance is purely physical, based on adsorption and improved paste rheology
Operational benefits
  • Support separation in high moisture pastes (kaolin)
  • Assist in clarification and impurity removal (bentonite)
Clay based aids should be added with care to avoid over-adsorption of oil.

Summary: Which Aids Influence Esterification?

Processing Aids & Their Effects

Processing Aid Impact on Esterification Notes
Calcium Carbonate Moderate … via pH shift Can lower measured FFA but may affect flavour and oxidation
Salt (NaCl) None Improvements come from better separation, not chemical change
Talc None Purely physical aid for difficult pastes
Enzymes Minor, indirect Mostly physical… chemical breakdown of cell walls
Kaolin None Improves rheology only
Bentonite None Used for clarification rather than extraction

Optimising Processing Aids in Olive Mill Machinery

Professional olive mills benefit from:

  • Precision dosing systems for powders and enzymes
  • Malaxers with stable temperature control to avoid unintended chemical changes
  • Decanters tuned to handle modified paste characteristics
  • Regular chemical testing to verify FFA, PV, and phenolic stability
The Olive Centre supplies processing aid dosing equipment, malaxation systems, decanter upgrades, and quality testing instruments designed to support efficient, traceable and high quality olive oil production.



How Esterification Happens and the Conditions That Allow It

CHEMICAL CONDITIONS DRIVING ESTERIFICATION

How Esterification Happens and the Conditions That Allow It

Esterification occurs when free fatty acids (FFA) in olives or olive paste react with natural alcohols—most commonly glycerol—to form esters. While this is a natural chemical reaction found in many biological systems, it usually plays only a small role during standard olive oil extraction. However, under certain processing or fruit-quality conditions, esterification can become more noticeable and can affect how acidity is interpreted during quality assessment.

Understanding when and why esterification occurs is important for mill operators, as it can influence extraction decisions, processing aid use, and the accuracy of acidity readings that determine Extra Virgin classification.

How It Comes About

Esterification begins when three conditions align:

  • Free fatty acids are already present due to fruit damage, overripeness, frost injury, or delays between harvest and milling. It is a natural chemical process, but it becomes noticeable mainly when fruit quality is not ideal or when additives change the chemistry of the paste.
  • The olive paste becomes warm and chemically active during malaxation, allowing molecular interactions to accelerate.
  • Acids and alcohols remain in contact long enough for the reaction to occur within the paste matrix.

Esterification is not inherently harmful, but it becomes more noticeable when fruit quality is compromised or when additives alter the paste’s pH and reaction environment. This means that an oil’s reduced measurable acidity may not always reflect true quality improvement.

Conditions That Promote Esterification

Esterification becomes more likely when certain environmental or operational factors occur within the mill. Understanding these allows processors to maintain better control over oil chemistry and avoid misleading test results.


1. Higher Paste Temperatures

  • Warm malaxation conditions accelerate chemical reactions. If the paste temperature rises excessively—due to long malaxation times, inadequate cooling, or equipment limitations—ester formation becomes more favourable. This can cause a measurable decrease in free acidity even though the underlying fruit quality has not improved
2. Increased Paste pH
  • Processing aids such as calcium carbonate raise the pH of the olive paste. A higher pH creates a more reactive environment, encouraging esterification and artificially lowering the measured FFA value. While this may seem beneficial, the oil’s true chemical integrity may remain unchanged or even decline if over-correction occurs.
3. Presence of Excess Free Fatty Acids
  • When olives are bruised, overripe, frost damaged, or held too long before milling, the fruit’s natural lipase activity increases FFA levels.
  • High FFA content gives esterification more raw material to work with, increasing the likelihood of esters forming during malaxation.

4. Extended Contact Time

  • Longer malaxation sessions or slow-moving processing lines keep acids and alcohols in contact for extended periods.
  • This additional time increases the probability of esterification occurring, particularly if other promoting conditions (temperature, pH) are also present.

5. Enzymatic Activity

  • During crushing, enzymes are released from olive cells. If the fruit is not fresh or has undergone stress, enzymatic activity becomes more pronounced and can indirectly support esterification pathways. Although the overall effect is small, it can still contribute to changes in measured acidity.

Why Understanding These Conditions Matters

When esterification occurs under the conditions described above, it can lower the measured FFA without actually improving the oil’s true chemical quality. This can mislead producers into thinking their processing steps or additives improved the oil, when in reality the acidity reduction was simply a chemical conversion—not a restoration of fruit integrity.

Producers who understand these mechanisms can:

  • Avoid masking fruit defects with processing aids
  • Maintain accurate interpretations of acidity values
  • Optimise malaxation and temperature control
  • Ensure extraction conditions prioritise real quality, not numerical artefacts

In simple terms: Esterification becomes noticeable when the olive paste is warm, slightly alkaline, contains damaged fruit components, or sits too long before separation. Managing these factors helps prevent misleading acidity readings and supports genuine quality improvements.

CO₂ Chilling Injury In Fresh Olives

HARVESTING

CO₂ Chilling Injury In Fresh Olives: Physiological Disorders, Symptoms And Storage Management

Fresh olives are highly sensitive to storage temperature and atmospheric composition before processing. While cold storage is commonly used to slow respiration and delay deterioration, inappropriate temperature or gas conditions can trigger serious physiological and physical disorders. Among these, chilling injury, carbon dioxide injury, and nailhead disorder are the most significant causes of quality loss in stored olives.

Research has shown that elevated carbon dioxide (CO₂) levels, particularly when combined with extended storage duration, substantially increase the severity of chilling-related damage. Understanding the interaction between temperature, storage time, cultivar sensitivity, and atmospheric composition is essential for growers and processors seeking to protect fruit quality prior to processing.

Physiological And Physical Disorders In Stored Olives

Chilling injury (CI)

Chilling injury is one of the most damaging postharvest physiological disorders affecting fresh olives stored before processing. It develops when olives are exposed to temperatures below their tolerance threshold for prolonged periods.

Chilling injury can become a major cause of deterioration under the following conditions:

  • More than 2 weeks at 0°C (32°F) 
  •  More than 5 weeks at 2°C (36°F) 
  •  More than 6 weeks at 3°C (38°F)
The disorder initially develops internally, making early detection difficult. Internal browning begins in the flesh surrounding the pit and progressively radiates outward toward the skin as storage time increases. When skin browning becomes visible, the injury is already advanced and typically associated with severe quality loss.

Cultivar susceptibility plays a critical role. The established order of sensitivity to chilling injury is Sevillano (most susceptible), followed by Ascolano, Manzanillo, and Mission (least susceptible).

         

Nailhead disorder

Nailhead is a physical storage disorder characterised by surface pitting and spotting of the olive skin. It results from the death and collapse of epidermal cells, creating air pockets beneath the fruit surface. These air pockets cause the characteristic pitted or hammered appearance.

Nailhead typically develops under moderate cold storage rather than extreme chilling, with symptoms observed when olives are stored at 10°C (50°F) for six weeks or longer, or at 7.5°C (45.5°F) for twelve weeks or longer.

Although nailhead does not always involve internal browning, it significantly reduces visual quality and marketability and may increase susceptibility to secondary decay during extended storage.

         

Carbon dioxide injury

Carbon dioxide injury occurs when olives are exposed to CO₂ concentrations greater than 5% for extended periods. This disorder often overlaps with chilling injury and significantly intensifies tissue damage.

Symptoms of carbon dioxide injury include internal browning similar to chilling injury, increased incidence and severity of decay, and accelerated loss of firmness and fruit integrity.

Elevated CO₂ disrupts normal respiratory metabolism, leading to cellular damage and increased vulnerability to physiological failure. While controlled atmospheres can be beneficial under carefully managed conditions, excessive CO₂ consistently results in poorer storage outcomes.

         

Controlled atmosphere comparison 

Controlled atmospheres using reduced oxygen and moderate carbon dioxide levels help maintain firmness and green skin colour when storage temperatures are kept above 5°C.

         

Interaction Between Temperature And Atmospheric Composition

The interaction between storage temperature and atmospheric composition is critical in determining olive storage success. Elevated CO₂ levels intensify chilling injury even at temperatures that might otherwise be considered safe.

By contrast, controlled atmospheres containing approximately 2% oxygen combined with up to 5% carbon dioxide have been shown to maintain flesh firmness and preserve green skin colour when olives are stored at 5°C (41°F) or higher.

This highlights the importance of managing storage conditions as an integrated system rather than relying on temperature control alone.

Practical Implications For Growers And Processors

Physiological and physical storage disorders can result in substantial economic losses through reduced yield, downgraded quality, and increased waste. These risks are particularly pronounced during seasons of high production when fruit must be held before processing.

Key strategies to minimise postharvest losses include avoiding storage temperatures below 5°C, limiting exposure to CO₂ concentrations above 5%, reducing storage duration wherever possible, and accounting for cultivar-specific sensitivity when planning harvest and storage logistics.

Conclusion

CO₂ chilling injury and related physiological disorders represent a significant challenge in fresh olive storage. The combined effects of low temperature, extended storage duration, elevated carbon dioxide levels, and cultivar susceptibility determine the severity of damage.

By maintaining appropriate temperature ranges, managing atmospheric composition carefully, and tailoring storage practices to cultivar characteristics, growers and processors can significantly reduce postharvest losses and maintain olive quality before processing.

References

Postharvest Technology Center, University of California, Davis