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The Barigelli Toothed Wheel Crusher 1000 is a high-precision replacement component designed specifically for industrial olive crushing systems. Known in Italian as the Ruota Dentata Frangitore 1000, this part is essential for maintaining the mechanical integrity and efficient torque transfer of your crushing assembly.
Manufactured from high-density, wear-resistant synthetic materials, this toothed wheel is engineered to withstand the high-torque demands of continuous olive processing. The precise gear tooth profile ensures smooth engagement with the drive system, reducing mechanical vibration and extending the operational life of the crusher motor and drive shafts.
The wheel features a pre-drilled 6-point mounting pattern for secure fitment and perfect alignment within the Barigelli 1000 series crusher. This component is critical for mills requiring consistent throughput and a uniform initial crush of the fruit before the malaxation stage.
Technical Support: For assistance with installation, alignment, or verifying compatibility with your specific model, please reach out to our team via our Contact Page.
| Specification | Details |
|---|---|
| Model Compatibility | Barigelli Crusher 1000 Series |
| Part Name | Toothed Wheel / Ruota Dentata |
| Material | High-Density Wear-Resistant Synthetic |
| Mounting Pattern | 6-Hole Circular Bolt Pattern |
| Application | Torque Transfer for Olive Crushing Assemblies |
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Harness the Power of a Barigelli DecanterFor serious commercial olive oil production with capacities of 500Kg/Hr up to 9Tonne per hour. |
| In order to obtain the optimal processing environment your selection of machinery is imperative ! Introducing Barigelli Decanter, Italian made olive oil production machinery with many options in fruit receival, washing, crushing, malaxing, separation, oil and waste handling available, making Barigelli suitable for a wide variety of processing styles. Barigelli combine unbeatable quality of materials with superior standards of design and manufacturing. Decanters are manufactured with DUPLEX stainless steel, with mant internal parts reinforced with tungsten carbide for extra strength All Barigelli systems are provided with a manufacturer's warranty. The Olive Centre can also provide technical services Australia wide for installation, training and after-sales backup on all of our machines. The high performace Barigelli decanter can be fitted with hydraulic drive for the ultimate in extraction performance. Key benefits of Barigelli Hydraulic Transmission: 1. Provides high torque regardless of the rotation speed required (important for oil recovery) 2. Allows dynamic modulation of the decanter speed via PLC. 3. Allows for immediate and secure evacuation of product in the event power is lost. (with other systems, such an event could leave the decanter partially or totally blocked, increasing the difficulty of restart) 4. The power requirements for normal operation of the centrifuge are minimised. See our facebook page here to view some of our existing installations. |
| With a Barigelli system you are getting a NEW state-of-the-art - NOT REFURBISHED! |
| "Just had my Barigelli machine delivered. I had no idea they are this good a quality. WOW, I'm impressed! " HM, VIC |
| OTHER APPLICATIONS Mobile Dewatering Plant - Press this link to view video (7.8MB) |
OLIVE OIL PROCESSING MACHINERY
Barigelli olive oil machinery installations detail the complete journey from fruit preparation to final oil extraction. Each installation shows how individual components-crushers, malaxers, decanters, and clarification systems - work in synchrony to deliver consistent, high-quality olive oil. The following sections summarise each functional stage of the production line, referencing installation examples.
This installation combines olive crushing and paste malaxing in a compact continuous system. The crusher prepares the olive paste uniformly before transferring to the malaxing tanks, where controlled mixing optimises oil separation. Integrated control settings manage paste temperature, timing, and batch flow to maximise extraction efficiency.
Image: Vertical Separator with Stand, Malaxing Unit with Crusher, Decanter & Control Panel, all connected with raceway.
This installation showcases the Barigelli BVD 6-10 olive oil extraction system equipped with an integrated control panel. The setup includes a crusher, malaxing system, and decanter, designed for continuous olive oil processing. The control panel allows operators to manage temperature, timing, and extraction parameters for optimal oil yield and quality.
Barigelli stainless steel vertical separator in operation, showcasing freshly extracted olive oil flowing smoothly from the outlet into the collection tank. The design ensures efficient liquid separation of oil while preserving aroma, colour, and quality of extra virgin olive oil.
Barigelli’s high-capacity decanter systems are designed to separate oil, water, and solids in a single continuous process. The horizontal design ensures high separation efficiency, reduced energy consumption, and easy maintenance access for operators.
Barigelli Early Decanter Models and First Olive Oil Plant
Barigelli’s pioneering olive oil extraction technology - from the early B/D 400 (1995) and B/D 500 (1998) decanters to the B/DF 400H hydraulic version and the first complete olive oil plant (1998). These models mark the foundation of Barigelli’s innovation in continuous olive oil processing systems.
Barigelli Decanter and Mobile Extraction Units (2005 - 2009)
Barigelli’s advanced range of decanters and mobile olive oil extraction units was developed between 2005 and 2009. The models include B/DF 125 (2007), B/DF 800H (2005), and B/DF 650 XLH (2009), alongside mobile versions such as the B/DF 125H (2008) and B/DF 400LH (2007). These systems represent a leap in continuous extraction technology, combining high efficiency, portability, and precision oil separation.
Barigelli 4.50 HRY olive oil extraction setup featuring stainless steel decanters, pumps, and separator units. The continuous line integrates crushing, malaxing, decanting, and final clarification, designed for high-capacity and consistent extra virgin olive oil production.
Barigelli CA 5.10 HRY decanter, a high-efficiency centrifuge designed for large-scale olive oil extraction. Built with precision stainless steel, the system separates oil, water, and solids in a continuous process, ensuring maximum yield and superior oil quality.
Different malaxing setups can be offered in a linear system, stacked or as a bank setup.
Barigelli Olive Oil Processing Installation
Barigelli Olive Oil Processing Installation is working
Oil clarification are critical step that can help to maintain the purity, stability, and quality of extra virgin olive oil. Once oil has been separated in the decanter, it still contains microscopic solids, waxes, and water traces. Vertical separators separate unwanted parts to minimise fermentation and cloudiness, ensuring that the oil remains bright, aromatic, and longer-lasting. Barigelli systems feature stainless-steel food-grade modules integrated directly into the processing line, allowing continuous operation without halting production or creating bottlenecks. Their modular construction supports single or multi-stage malaxation.
Barigelli stainless-steel feed system with inline sight-glass valves and transparent inspection panels. Designed for continuous olive oil feed.
Barigelli Malaxing tank showing olive paste during the malaxation phase. The transparent inspection lid allows operators to monitor flow and sediment removal, ensuring consistent oil purity before final separation.
Barigelli transparent sight chamber showing paste flow during malaxation. The precision assembly allows real-time visual monitoring of paste flow.
Barigelli multi-tank malaxing facilitates automatic paste transfer with solenoids.
Barigelli’s complete olive oil processing lines integrate every stage of production into a single automated system. From olive crushing to oil clarification, each unit ensures precision control, continuous flow, and consistent extraction results tailored to the producer’s scale.
A fully installed Barigelli line featuring the CA 510 HRY horizontal decanter and automated control system. This configuration offers real-time process monitoring, stable separation, and high extraction efficiency within a compact plant layout.
A series of mobile Barigelli units designed for flexible deployment in field or facility operations. Available in multiple capacities (6, 25, and 80 m³/h), these compact systems provide full olive oil extraction and clarification capability on-site for portable or remote production environments.
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Type |
Decanter Type | Working Capacity | Installed Power | Power Consumption | Water Consumption | L/hr | ||
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Kg/hr | kW | kW | 2 Phase | 3 Phase | ||
| 6 - 10 Junior | B/D 300 | 300/500 | 22.5 | 15 | 0 | - | ||
| 20 - 25 | B/D 400 | 800/1100 | 50 | 28 | 0 | 160/250 | ||
| 35 - 45 |
B/D 400L |
1400/1800 | 50 | 34 | 0 | 160/250 | ||
| 50 - 60 |
B/D 500 |
2000/2500 | 75 | 55 | 0 | 200/350 | ||
| 70 - 95 |
B/D 500L |
3000/4000 | 90 | 75 | 0 | 250/350 | ||
| 115 - 150 |
B/D 650 |
6000/7000 | 140 | 110 | 0 | 500/700 | ||
| 150 - 200 |
B/D 650L |
7000/9000 | 170 | 125 | 0 | 700/900 | ||
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Each Barigelli installation demonstrates efficient integration of key processing stages—crushing, malaxing, decanting, clarification, and control - within a single automated framework. The result is precise, continuous olive oil production tailored to modern operational standards. These installations reflect the reliability and scalability essential for both boutique and industrial olive oil processors.
