Barigelli olive oil machinery installations detail the complete journey from fruit preparation to final oil extraction. Each installation shows how individual components-crushers, malaxers, decanters, and clarification systems - work in synchrony to deliver consistent, high-quality olive oil. The following sections summarise each functional stage of the production line, referencing installation examples.

Watch how advanced Barigelli olive oil processing systems operate, showcasing efficient and reliable technology for modern olive oil production.
 

Crushing and Malaxing Units

Barigelli Crusher And Malaxing Unit With Integrated Control Panel

This installation combines olive crushing and paste malaxing in a compact continuous system. The crusher prepares the olive paste uniformly before transfer to the malaxing tanks, where controlled mixing optimises oil separation. Integrated control settings manage paste temperature, timing, and batch flow to maximise extraction efficiency.

Image:  Vertiical Separator with Stand, Malaxing Unit with Crusher, Decanter & Control Panel all connected with raceway.

Barigelli BVD 6-10 Olive Oil Extraction Line with Control Panel

This installation showcases the Barigelli BVD 6-10 olive oil extraction system equipped with an integrated control panel. The setup includes a crusher, malaxing system, and decanter, designed for continuous olive oil processing. The control panel allows operators to manage temperature, timing, and extraction parameters for optimal oil yield and quality.

Barigelli Separator with Fresh Olive Oil Flow

Barigelli stainless steel vertical separator in operation, showcasing freshly extracted olive oil flowing smoothly from the outlet into the collection tank. The design ensures efficient liquid separation of oil while preserving aroma, colour, and quality of extra virgin olive oil.

       Barigelli Decanter Evolution and Mobile Olive Oil Extraction Units

Barigelli’s high-capacity decanter systems designed to separate oil, water, and solids in a single continuous process. The horizontal design ensures high separation efficiency, reduced energy consumption, and easy maintenance access for operators.

Barigelli Early Decanter Models and First Olive Oil Plant

Barigelli’s pioneering olive oil extraction technology - from the early B/D 400 (1995) and B/D 500 (1998) decanters to the B/DF 400H hydraulic version and the first complete olive oil plant (1998). These models mark the foundation of Barigelli’s innovation in continuous olive oil processing systems.

Barigelli Decanter and Mobile Extraction Units (2005 - 2009)

Barigelli’s advanced range of decanters and mobile olive oil extraction units developed between 2005 and 2009. The models include B/DF 125 (2007), B/DF 800H (2005), and B/DF 650 XLH (2009), alongside mobile versions such as the B/DF 125H (2008) and B/DF 400LH (2007). These systems represent a leap in continuous extraction technology, combining high efficiency, portability, and precision oil separation.

Barigelli 4.50 HRY Decanter – High-Capacity Olive Oil Extraction Unit

Barigelli 4.50 HRY decanter, a robust, stainless steel horizontal centrifuge engineered for large-scale olive oil extraction. The machine efficiently separates oil, water, and solids through continuous processing, ensuring maximum recovery and superior oil clarity.

Barigelli 4.50 HRY Olive Oil Extraction Line – Full Processing Installation

Barigelli 4.50 HRY olive oil extraction setup featuring stainless steel decanters, pumps, and separator units. The continuous line integrates crushing, malaxing, decanting, and final clarification, designed for high-capacity and consistent extra virgin olive oil production.

Oil Clarification System

      

       

      Barigelli Olive Oil Processing Installation
                 

 

   

       

      Barigelli Olive Oil Processing Installation on working
                            

Oil clarification are critical steps that can help to maintain the purity, stability, and quality of extra virgin olive oil. Once oil has been separated in the decanter, it still contains microscopic solids, waxes, and water traces. Vertical separators separate unwanted parts to minimise fermentation and cloudiness, ensuring that the oil remains bright, aromatic, and longer-lasting. Barigelli systems feature stainless-steel food-grade modules integrated directly into the processing line, allowing continuous operation without halting production or creating bottlenecks. Their modular construction supports single or multi-stage malaxation.

Barigelli Stainless-Steel Feed Line

Barigelli stainless-steel feed system with inline sight-glass valves and transparent inspection panels. Designed for continuous olive oil feed.

Barigelli Olive Paste Malaxing Tank

 Barigelli Malaxing tank showing olive paste during the malaxation phase. The transparent inspection lid allows operators to monitor flow and sediment removal, ensuring consistent oil purity before final separation.

Barigelli Inline Sight Glass – Continuous Monitoring

Barigelli transparent sight chamber showing paste flow during malaxation. The precision assembly allows real-time visual monitoring of paste flow.

Barigelli Multi-Stage Malaxing Line - Automated Transfer

Barigelli multi tank malaxing facilitating automatic paste transfer with solenoids.

Barigelli Complete Processing and Automation Systems with Mobile Olive Oil Units

Barigelli’s complete olive oil processing lines integrate every stage of production into a single automated system. From olive crushing to oil clarification, each unit ensures precision control, continuous flow, and consistent extraction results tailored to the producer’s scale.

Barigelli CA 510 HRY Decanter with Central Control Cabinet.

A fully installed Barigelli line featuring the CA 510 HRY horizontal decanter and automated control system. This configuration offers real-time process monitoring, stable separation, and high extraction efficiency within a compact plant layout.

Barigelli Mobile Processing Units - Skid and Modular Systems (6–80 m³/h).

A series of mobile Barigelli units designed for flexible deployment in field or facility operations. Available in multiple capacities (6, 25, and 80 m³/h), these compact systems provide full olive oil extraction and clarification capability on-site for portable or remote production environments.

Power and Water Consumption

Type	Decanter Type	Working Capacity	Installed Power	Power Consumption	Water Consumption	L/hr
		Kg/hr	kW	kW	2 Phase	3 Phase
6 - 10 Junior	B/D 300	300/500	22.5	15	0	-
20 - 25	B/D 400	800/1100	50	28	0	160/250
35 - 45	B/D 400L	1400/1800	50	34	0	160/250
50 - 60	B/D 500	2000/2500	75	55	0	200/350
70 - 95	B/D 500L	3000/4000	90	75	0	250/350
115 - 150	B/D 650	6000/7000	140	110	0	500/700
150 - 200	B/D 650L	7000/9000	170	125	0	700/900

Each Barigelli installation demonstrates efficient integration of key processing stages—crushing, malaxing, decanting, clarification, and control - within a single automated framework. The result is precise, continuous olive oil production tailored to modern operational standards. These installations reflect the reliability and scalability essential for both boutique and industrial olive oil processors.

Videos

In a landmark moment for global agricultural preservation, olive seeds have been deposited for the first time in the Svalbard Global Seed Vault - the world’s most secure facility for safeguarding crop diversity.

Located deep within the Arctic permafrost of Norway’s Svalbard archipelago, the Seed Vault serves as a global backup system for the planet’s agricultural biodiversity. Often described as the “doomsday vault,” it protects seeds against the risks of climate change, natural disasters, conflict, and biodiversity loss.

Now, for the first time in history, olive seeds are part of that global legacy.

A Historic Milestone for the Olive Sector

The deposit marks a significant step forward in protecting one of the world’s most iconic and culturally important crops. Olive trees have sustained civilizations for thousands of years, symbolising peace, resilience and nourishment. Preserving their genetic diversity ensures that this legacy continues for generations to come.

Jaime Lillo Lopez, Executive Director of the International Olive Council (IOC), highlighted the importance of the moment:

“The seeds we have deposited are the legacy of farmers who, throughout history, selected the most resistant trees - those that produced the best fruit or adapted to diverse soils, climates and diverse conditions. These seeds are a guarantee that future generations will continue to enjoy such an extraordinary product as olive oil.”

His words underscore what this deposit truly represents: not just seeds, but centuries of accumulated knowledge, adaptation, and agricultural selection.

A Global Collaboration for Agricultural Resilience

This initiative was launched within the framework of the European H2020 GEN4OLIVE project, a research programme dedicated to unlocking and conserving olive genetic diversity. It was subsequently promoted by the IOC, the Food and Agriculture Organization of the United Nations (FAO), and Spain’s Ministry of Agriculture, Fisheries and Food.

The collaboration extended to leading academic and research institutions, including:

• Universidad de Córdoba (UCO)
• Universidad de Granada (UGR)
  
• Plant Genetic Resources Centre (CRF-INIA)
  
• National Institute for Agricultural and Food Research and Technology (INIA)
  
• Spanish National Research Council (CSIC)
  

This broad coalition demonstrates that conserving traditional and wild olive varieties is not merely a scientific exercise - it is a collective commitment to strengthening agricultural resilience and ensuring long-term food security.

Organisations such as NordGen and the Crop Trust, along with representatives including Juan Antonio Polo Palomino, Abderraouf Laajimi, Álvaro Toledo, Dr. Kent Nnadozie, Concepción Muñoz Diez, Hristofor Miho and Pablo Morello Parra, also played key roles in bringing this milestone to fruition.

Olive Genetics

For olive growers and producers worldwide, this development carries profound implications.

Olive trees are uniquely adapted to marginal soils, water scarcity, and variable climates. However, increasing pressures from:

• Climate variability
• Emerging pests and diseases
  
• Water limitations
  
• Soil degradation
  
• Shifting production zones
  

Make genetic diversity more important than ever.

Traditional and wild olive varieties contain traits that may hold the key to:

• Improved drought tolerance
• Disease resistance
  
• Adaptation to new climatic conditions
  
• Enhanced oil quality characteristics
  
• Resilience to environmental stress
  

By preserving these genetic resources in the Svalbard Global Seed Vault, the industry is effectively safeguarding a toolbox for future breeding, research and innovation.

From Mediterranean Heritage to Arctic Safeguard

The symbolic power of Mediterranean olive genetics being stored in Arctic ice is profound. It reflects the global importance of olives - no longer confined to traditional growing regions but increasingly cultivated across diverse climates worldwide.

As olive production expands into new regions, including areas facing climatic volatility, the value of preserved genetic material grows exponentially. The Svalbard deposit ensures that even in worst-case scenarios, the genetic foundation of the olive sector remains secure.

A Commitment Beyond Science

This initiative goes beyond seed banking.

It represents recognition that agricultural biodiversity is a shared global responsibility. Farmers, researchers, governments, and international organisations are united by a common understanding: safeguarding crop diversity is essential for future food systems.

The olive industry - deeply rooted in tradition - is demonstrating that it is equally committed to innovation, resilience and long-term stewardship.

Securing the Future of Olive Oil

For growers, processors, and industry stakeholders, this historic deposit sends a message: the olive sector is planning for the long term.

Preserving traditional and wild varieties ensures that future generations will continue to:

• Cultivate olives in changing climates
• Maintain oil quality standards
  
• Protect regional characteristics and heritage
  
• Develop improved cultivars
  
• Sustain global olive oil production
  

The olive tree has endured for millennia. By placing its seeds in the world’s most secure seed vault, the global community has taken a decisive step to ensure it thrives for millennia more.