BenchMARK Semi-Auto Labelling

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KA02A
  • Description
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Designed for artisan olive oil, vinegar, and small-batch jar producers, the BenchMARK Semi-Automatic Label Applicator delivers precise, consistent label placement without industrial infrastructure.

  • Applies single, front & back, or full wrap-around labels in one smooth manual motion with minimal training.
  • Accommodates round containers ranging from 50mm to 110mm diameter, with an optional small-bottle adapter (10mm minimum).
  • Supports pressure-sensitive, die-cut, roll-fed or fan-folded labels in opaque, clear, or translucent formats.
  • Label sizes supported: height from 10mm to 230mm, length ≥25mm, thickness ≥ 0.02mm.
  • Intelligent edge-detection sensor ensures label alignment precision without printed registration marks.
  • Constructed of anodized 6061 aluminum and food‑grade stainless steel components for durability and easy sanitation.

Product Benefits at a Glance

Why the BenchMARK Labelling Applicator is ideal for precision labelling of olive oil and jar products:
  • Ultra-precise label placement - Consistently accurate front, wrap, or front‑and‑back placement with millimetre-perfect positioning via an optical edge sensor; no registration marks required.
  • Fast, single‑operator throughput - Apply up to 1,100 –1,200 bottles or jars per hour with hand‑powered accuracy and ergonomics.
  • Supports real‑time, in‑house label printing - Seamlessly connects to standard desktop or thermal printers so you can produce and apply variable labels on demand- no minimum print orders needed.
  • Expands as your business grows - Easily upgrade to BenchDELUXE (automatic/foot pedal) or BenchMAX (orientation sensor and small bottle adaptor) using the same base frame.
  • Built to last - Machined from anodized aluminium and food‑grade stainless steel; assembled in Australia; backed by a 5 year nationwide parts and frame warranty.
  • Compact & user‑friendly - Bench‑top setup (no compressed air or utilities required) that’s typically ready to label within 10 minutes of unboxing, with minimal operator training

Technical Specifications
  • Machine type: Semi‑automatic bench‑top label applicator (manual operator insertion) 
  • Net weight: 33kg
  • Footprint (L×W×H): 61cm × 59cm × 44cm
  • Construction materials: Anodized 6061 aluminium frame with food‑grade stainless steel shafts and bolts 
  • Container compatibility: Round bottles and jars between 50mm and 110mm in diameter (standard setup) 
  • Supported label formats: Single, front‑and‑back, or full wrap‑around; pressure‑sensitive (self‑adhesive), die‑cut, roll‑fed or fan‑folded; opaque, translucent or clear substrates 
    • **Label dimension range**:
    • • Thickness: minimum 0.02mm
    • • Length: minimum 25mm 
    • • Height: 10mm  to 230mm 
  • Label roll capacity: Outer diameter up to 300mm; core size between 38 mm and 76 mm
  • Sensor system: Optical on‑edge detection-no printed registration mark needed, even with clear labels 
  • Typical throughput: Around 1,040 containers per hour when operated by a single person

Setup & Support
  • Delivered completely assembled and ready to use - typically up and labeling in under 10 minutes.
  • Bottle guide spacing and label module adjustments can be made easily without tools.
  • Compatible with most desktop and thermal label printers, enabling on-demand custom labels (e.g. harvest dates, batch numbering, seasonal branding).
  • Maintenance-friendly design: simple component removal and cleaning; sensor calibration and troubleshooting videos available.
OPTIONALS
BenchMARK™ Upgrade Options:  

Here are the modular upgrades available for the BenchMARK Semi‑Automatic Label Applicator, designed to let you start simple and expand as needed - without replacing the base machine itself:
  • Automatic Attachment (BenchDELUXE Upgrade) - Add a motorised feed and foot pedal to upgrade to the BenchDELUXE - enabling hands‑free labelling and speeds up to ~1,500 bottles/jars per hour while retaining manual activation if needed.
  • Orientation Sensor + Mount (BenchMAX Upgrade) - The “Label Orientator” detects notches, i‑marks, or label panels for ultra‑consistent placement, transforming your BenchDELUXE or BenchMARK into the precision-grade BenchMAX
  • Small Container Adapter - Allows labelling of mini jars, vials or sample bottles down to approximately 8 mm in diameter - as compact as ink vials or botanical extract bottles.
  • Extended / Removable Handle Kit - Increases container capacity up to ~250 mm diameter when larger bottles or olive oil jugs need full rotation; the handle can be removed for regular bottles to save space.
  • Print & Apply Interface Kit - Seamlessly pairs with any desktop or thermal colour printer-perfect for printing batch codes, stickers, QR codes or promotional designs in real time during labelling.
  • Wide body option

Delivery charges apply.


How It Works
Mount and Thread the Label Roll (Load Once per Roll)
  • Place a roll (up to 300mm diameter; 38–76mm core) on the unwind shaft and secure the tension roller underneath.
  • Feed the label liner: over the tension roller, beneath the drive assembly, then across the sharp peel‑edge.
  • The label peels away from the liner at this edge, ready for dispensing.
Set Container and Label Spacing
  • Use the adjustable guide rails to centre the bottle or jar between the rollers.
  • Dial in spacing for front/back label layouts - ensures consistent label placement even when rotating bottles.

Adjust the Edge Sensor
  • Position the optical sensor so it detects the container’s edge (not the label) at the correct moment.
  • This triggers label dispensing consistently across varying container heights or surface finishes.

Apply the Label
  • Pull down the lever handle - this pulls the bottle against the feed rollers and starts rotation.
  • When the sensor detects the bottle’s leading edge, one label is precisely ejected onto the peel‑plate.
  • Bottle continues to rotate under a clean-down roller, applying the label smoothly and evenly.

Release and Reload
  • Once the label is applied, release the handle. Slide the labeled bottle out and insert the next one.
  • No re‑threading or realignment required between cycles.

Repeat with High Speed
  • A single operator can apply approximately 20 bottles or jars per minute, reaching up to 1,100–1,200 containers per hour with consistent results.

Frequently asked questions (FAQ)

See the video tutorial
See the video tutorial:
See video demonstration: 
See video tutorial:
 
See video demonstration with an EPSOM TM-C3500: